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Tech Tips
     


 



   

 ATV DIRT BIKE SCOOTER TECH TIPS

Tech Tip #1--Overflowing ATV Carbs--Gas Leaking

Solution :
These small carbs on the ATVs have very small needle and seats. The needle rises up and closes off the gas flow. If there is any kind of dirt, hair, plastic particle or anything---it will prevent the needle from closing and gas will run out of the overflow tubes. The normal way to fix this is to remove the bowl of the carb which usually requires removing the carb and messing with small parts, BUT there is a shortcut that sometimes work, sometimes....You open up the bottom drain screw on the carb and also remove the fuel line from the tank or petcock (shutoff) and gently use compressed air (low pressure air) and blow through the fuel line. Sometimes this will dislodge whatever is keeping the needle from shutting the
fuel off. Another old timer trick is to gently tap on the carb bowl with something wooden or rubber or plastic. Then you can hook the system back up and see if the gas now shuts off. If gas continues to overflow you may repeat the procedure or the carb may have to be removed for inspection to find the dirt or why the needle is not shutting off the gas when the float rises.
Tech Tip #2 -- Stumbling Carbs on the 150 and 250 ATV
You pin the throttle and it stumbles, dies, stalls.  The factory installed carbs are a constant velocity style or CV for short. This is a very popular carb nowadays and even comes shipped on several new Harley Models. This CV carb is touted as being the next best thing to fuel injection. Trick --this carb needs a restricted air box. Most mechanics want to rip off the air box and install a free flowing KN style air filter. NOT SO for this CV carb. Don't do it. This carb has a small venturi, a butterfly like a chainsaw carb, and a slide that raises up by vacuum. That slide must go up to also raise the main jet needle and that lets the gas flow to rev the engine. Screw up that velocity or vacuum and it stumbles and dies.
Solution:
OIL that air filter foam. For one that helps filter the dirt from going into your engine and it also creates restriction in the air box.  When starting a cold engine you can squeeze the rubber hose between carb and air filter box to richen the whole system. Some of these CV Carbs are cold natured and if you are impatient just reach down and squeeze the hose with left hand and thumb throttle it with right hand.
 
Tech Tip # 3 -- Kazuma 50 Meerkat Carburetor Improvement
Perfect tuning of the Meerkat engine by increasing the fuel.  This is performed by unscrewing the top of the carb and pulling the slide out. You have to remove the slide from the throttle cable to get at the main jet needle. (Looks like a needle). You will enrich the air/fuel mixture by raising the needle or lowering the clip. One notch should do it. Re-assemble and notice the performance increase and purr of the engine.  Also make sure your slide lines up with the tabs on reassembly to prevent stuck WOT. (wide open throttle).
 

                        
 



                          

 

 

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